Kwishishini lokupakisha kunye nokushicilela, i-stack-type flexo printing machines ziye zaba sesinye sezixhobo eziqhelekileyo ngenxa yeenzuzo zabo ezifana nokuguquguquka kwemibala emininzi kunye nokusebenziseka okubanzi kwee-substrates. Ukwandisa isantya sokushicilela kuyimfuno ephambili yamashishini ukuphucula ukusebenza kakuhle kwemveliso kunye nokunciphisa iindleko zeyunithi. Ukufezekisa le njongo kuxhomekeke kulungiselelo olucwangcisiweyo lwamacandelo e-hardware engundoqo. La macandelo alandelayo anikezela ngohlalutyo olucacileyo lwezalathiso zokuphucula kunye neendlela zobugcisa ezivela kwiindidi ze-hardware ezingundoqo ezintlanu.
I. Inkqubo yoThutho: I-"Power Core" yesantya
Inkqubo yothutho imisela isantya sokusebenza kunye nokuzinza. Ukuphucula kufuneka kugxininise ekuchanekeni kunye namandla:
● I-Servo Motors kunye nee-Drives: Ukufezekisa ukulungelelaniswa okuchanekileyo kwe-elektroniki kuzo zonke iiyunithi, ukuphelisa ngokupheleleyo ukungcangcazela kwe-torsional kunye ne-backlash kwi-transmission ye-mechanical, ukunciphisa ukuguquguquka kwesantya, kunye nokuqinisekisa ukuprintwa okuchanekileyo nangexesha lokukhawuleza kunye nokunciphisa.
● Iigiya zoThutho kunye neeBearings: Sebenzisa izixhobo eziqinileyo, ezichanekileyo ezichanekileyo zokunciphisa iimpazamo ze-meshing; buyisela ngesantya esiphezulu, iibheringi ezithe cwaka ezizaliswe yigrisi ekwaziyo ukumelana nobushushu obuphezulu ukunciphisa ukukhuhlana kunye nengxolo yesantya esiphezulu.
● I-Shafts yoThutho: Khetha i-alloy-high-high-high-force, i-tendered ukunyusa ubunzima; lungisa uyilo lwedayamitha yeshaft ukunqanda uguquko ngexesha lokujikeleza ngesantya esiphezulu, uqinisekise uzinzo losasazo.
● Iinkcukacha zoomatshini
II. IiYunithi ze-Inking kunye noShicilelo: Ukuqinisekisa uMgangatho woMbala kwizantya eziPhezulu
Emva kokunyusa isantya sohlobo lwe-stack oomatshini bokushicilela be-flexo, ukugcina uzinzile kunye nokuhanjiswa kwe-inki efanayo kungundoqo ekugcineni umgangatho wokushicilela.
● I-Anilox Rollers: Faka enye indawo nge-laser ekrolwe nge-ceramic anilox rollers; kwandisa ukwakheka kweeseli ukunyusa umthamo we-inki umthamo; Lungisa ubalo lwesikrini ngokwesantya ukuqinisekisa ukuba ugqithiso lwe-inki olusebenzayo.
● Iipompo ze-Ink kunye neeNdlela: Ukuphucula kwiimpompo ze-inki eziguquguqukayo eziguquguqukayo, usebenzisa i-sensor sensors ukuzinzisa uxinzelelo lokubonelela nge-inki; sebenzisa idiameter enkulu, imibhobho ekwaziyo ukumelana nomhlwa ukunciphisa ukuxhathisa kwendlela ye-inki kunye nokuma kwe-inki.
● I-Doctor Blades evaliweyo: Ukuthintela ngokufanelekileyo ukuchithwa kwe-inki kunye nokugcina uxinzelelo oluqhubekayo logqirha ngokusebenzisa izixhobo ze-pneumatic okanye i-spring-pressure-pressure, ukuqinisekisa ukusetyenziswa kwe-inki efanayo kwisantya esiphezulu se-stack-type flexographic printing presses.
Anilox Roller
Chamber Doctor Blade
III. Inkqubo yokomisa: "Isitshixo sokuphilisa" sesantya esiphezulu
Ukwandiswa kwesantya sokushicilela i-stack-type flexographic printing presses kunciphisa kakhulu ixesha lokuhlala le-inki okanye ivanishi kwindawo yokomisa. Ukukwazi ukomisa okunamandla kubalulekile kwimveliso eqhubekayo.
● IiYunithi zokufudumeza: Faka indawo yeityhubhu zokufudumeza zombane eziqhelekileyo nge-infrared + iinkqubo zokudibanisa umoya oshushu. Imitha ye-infrared ikhawulezisa ukunyuka kobushushu be-inki; lungisa ubushushu ngokohlobo lwe-inki ukuqinisekisa ukuphiliswa ngokukhawuleza.
● Amagumbi omoya kunye neMibhobho yomoya: Qasha amagumbi omoya aneendawo ezininzi ezinezithinteli zangaphakathi ukuphucula ukufana komoya oshushu; ukonyusa amandla efeni yokukhupha ukukhupha ngokukhawuleza izinyibilikisi kunye nokuthintela ukujikeleza kwazo kwakhona.
● IiYunithi zokupholisa: Fakela iiyunithi zokupholisa emva kokumisa ukupholisa ngokukhawuleza i-substrate kwiqondo lobushushu begumbi, ukuseta umaleko we-inki kunye nokuthintela ngokufanelekileyo imiba efana nokumiswa okubangelwa bubushushu obushiyekileyo emva kokubuyela umva.
IV. Inkqubo yoLawulo lweTension: "Isiseko sozinzo" kwiSpeed High Speed
Uxinzelelo oluzinzileyo lubalulekile kuhlobo loshicilelo lwe-flexo ukuthintela ukungabhaliswa kakuhle kunye nomonakalo we-substrate:
● Iinzwa zoxinzelelo: Tshintshela kwi-high-precision sensors ukwenzela amaxesha okuphendula ngokukhawuleza; qokelela idatha yoxinzelelo lwexesha lokwenyani ukuze ufumane ingxelo ukuze ubambe ngokukhawuleza utshintsho loxinzelelo ngesantya esiphezulu.
● Abalawuli kunye ne-Actuator: Ukuphucula ukuya kubalawuli be-tension abakrelekrele ukulungiselela uhlengahlengiso; buyisela i-servo-driven driven actuators ukuphucula ukuchaneka kohlengahlengiso kunye nokugcina uxinzelelo lwe-substrate oluzinzileyo.
● IiRoll zeSikhokelo kunye neWeb Guiding Systems: Ukulungelelanisa ukuhanjiswa kwesikhokelo; sebenzisa i-chrome-plated guide rolls ukunciphisa ukukhuhlana; xhobisa nge-high-speed photoelectric web guiding systems ukulungisa i-substrate misalignment kunye nokuphepha ukuguquguquka koxinzelelo.
I-V. I-Plate kunye ne-Impression Components: "Isiqinisekiso sokuchaneka" kwisantya esiphezulu
Izantya eziphezulu zibeka iimfuno ezinkulu ekuchanekeni koshicilelo olungaphezulu, olufuna ukwenziwa kwezinto eziphambili:
● Amacwecwe okuShicilela: Sebenzisa iipleyiti ze-photopolymer, zisebenzise i-elasticity ephezulu kunye nokumelana nokugqoka ukwandisa ixesha lokuphila; lungisa ubukhulu bepleyiti ngokwesantya ukunciphisa ukuguqulwa kombono kunye nokuqinisekisa ukuprintwa okuchanekileyo.
● Iirola ze-Impression: Khetha iirola zerabha ezinokuguquguquka okuphezulu, ukuchaneka-umhlaba wokuqinisekisa ukuba tyaba; ukuxhobisa ngezixhobo zohlengahlengiso lwe-pneumatic impression ukuze ulawule uxinzelelo, uthintele ukuguqulwa kwe-substrate okanye ukuxinana kokushicilela.
● Intshayelelo Yevidiyo
Isiphelo: UkuPhuculwa okuCwangcisiweyo, ukulinganisa isantya kunye noMgangatho
Ukwandisa isantya somatshini wokushicilela we-flexo kufuna "ukulungelelaniswa kwentsebenziswano" kuzo zonke iinkqubo ezintlanu: ukuhanjiswa kunika amandla, i-inking iqinisekisa umbala, ukomisa kwenza ukunyanga, ukuxhatshazwa kuzinzisa i-substrate, kunye ne-plate / impression components isiqinisekiso sokuchaneka. Akukho nanye inokungahoywa.
Amashishini kufuneka aphuhlise izicwangciso zomntu ngokusekwe kwiintlobo zabo ze-substrate, iimfuno zokuchaneka, kunye nemeko yezixhobo zangoku. Umzekelo, ushicilelo lwefilim kufuneka lubeke phambili ukuqinisa ukunyanzeliswa kunye neenkqubo zokomisa, ngelixa ushicilelo lwebhokisi kufuneka lugxininise ekuphuculeni iipleyiti kunye neeroli zokubonisa. Ukucwangciswa kobuNzululwazi kunye nokuphunyezwa ngezigaba kwenza ukuba kunyuke isantya esisebenzayo ngelixa kunqandwa inkcitho yeendleko, ekugqibeleni kuphunyezwe uphuculo oluphindwe kabini ekusebenzeni kakuhle kunye nomgangatho, ngaloo ndlela kuqiniswa ukukhuphisana kwemarike.
Ixesha lokuposa: Oct-03-2025